Kansd Precision Industry Co.,ltd
We use equipment such as coordinate measuring machines and 二次元测量仪 to accurately measure the linear dimensions, hole diameters, shape errors, and position errors of parts. In the production of automotive engine components, by strictly inspecting the dimensional accuracy of key parts such as crankshafts and pistons, we ensure the fitting accuracy between parts, improving the performance and reliability of the engine.
We utilize tools such as surface roughness testers, Keyence profilometers, and industrial magnifying glasses to inspect the surface roughness, micro-defects, and contour shapes of parts. In the aerospace field, the inspection of the surface quality of aircraft structural parts is particularly important. Even minor surface defects can affect flight safety. Our inspection equipment can accurately detect these potential problems, ensuring the safe operation of aircraft.
We use Rockwell hardness testers and Leeb hardness testers to detect the hardness of metal materials and spectrometers to analyze the chemical composition of metal materials. In the mechanical manufacturing industry, ensuring that the material properties meet the requirements is the basis for guaranteeing product quality. Through these inspection methods, we can
At the initial stage of the project, we communicate deeply with customers to understand key information such as product design requirements, application scenarios, and inspection standards, and determine specific inspection items and quality control key points, providing clear guidance for subsequent inspection work.
Based on the inspection requirements and combined with our equipment capabilities and technical level, we develop a detailed inspection plan. The inspection plan includes inspection items, inspection methods, inspection equipment selection, sampling plans, inspection frequencies, etc., ensuring the orderly and efficient progress of inspection work.
We strictly carry out inspection operations in accordance with the inspection plan and relevant standards. During the operation process, inspection personnel carefully record inspection data to ensure the authenticity and integrity of the data. For complex inspection items, we use multiple inspection methods for cross-verification to improve the accuracy of inspection results.
We conduct in-depth analysis of inspection data and use statistical analysis methods to evaluate the stability and consistency of product quality. According to the analysis results, we prepare detailed inspection reports. The report content includes inspection items, inspection results, compliance with standard requirements, etc., and provides improvement suggestions for problems found during the inspection.
If quality problems are found during the inspection process, we immediately communicate with customers to jointly develop solutions. We mark and isolate non-conforming products and handle them in accordance with the quality problem handling process, tracking the implementation effect of improvement measures to ensure that product quality meets the requirements.
In the component inspection service provided for an automotive manufacturing enterprise, through strict inspection of the dimensional accuracy, surface roughness, and hardness of automotive transmission gears, we found that some gears had dimensional deviations and surface quality problems. After joint analysis with the customer, we determined that the problem was caused by worn processing tools and unreasonable process parameters. We assisted the customer in adjusting the processing process, replacing the tools, and strengthening quality control during the production process, increasing the pass rate of subsequent produced gears from 85% to 98%, effectively improving the performance and reliability of the automotive transmission.
For the production project of aircraft engine blades of an aerospace enterprise, we established a full-process quality control system from raw materials to finished products. During the raw material inspection stage, the spectrometer detected that the chemical composition of some titanium alloy raw materials did not meet the standard requirements, and we promptly replaced them, preventing non-conforming materials from entering the production process. During the blade processing process, we used a coordinate measuring machine and a surface roughness tester to monitor the profile accuracy and surface quality of the blades in real-time and adjusted and improved the quality problems found in a timely manner. Through strict quality control, the first-time pass rate of the produced engine blades in this project exceeded 95%, meeting the extremely high quality requirements of the aerospace field.
With rich inspection experience and professional knowledge, we provide customers with quality improvement suggestions. Through in-depth analysis of inspection data, we identify potential quality problems and areas for improvement, helping customers optimize product designs, improve production processes, enhance product quality and production efficiency, and reduce production costs.
We closely monitor the changes in domestic and international industry regulations and standards and provide customers with regulations and standards consultation services. We help customers understand the latest quality requirements, ensure that products comply with relevant regulations and standards, and avoid product quality risks and market access problems caused by unfamiliarity with regulations and standards.
Contact us now, submit your inspection and quality control requirements, and we will provide you with professional solutions and high-quality services to jointly safeguard product quality!