Capabilities

Parts Manufacturing and Processing: Meticulous Craftsmanship, Creating Premium Parts

Overview

In the field of parts manufacturing and processing, we offer comprehensive and customized services to global customers with exquisite technology, advanced equipment, and strict quality control, meeting the stringent requirements of various industries for high-precision and high-performance parts.

Core Advantages

1.

Extensive Material Adaptability

We have rich experience in material processing and can handle various metal materials such as high-strength alloy steel, corrosion-resistant stainless steel, and lightweight aluminum alloy, as well as a variety of high-performance engineering plastics like PEEK, PEI, and PMMA, and composite materials. For the unique characteristics of each material, we develop exclusive processing plans. For example, when processing aluminum alloy, we take advantage of its good machinability for efficient processing; when processing PEEK material, we precisely control the processing temperature and parameters to ensure that its excellent mechanical properties remain unaffected, meeting the performance requirements of parts in different industries.

2.

Ultra-high Precision Machining

We always strive for excellence in machining accuracy. The precision of CNC milling can reach ±0.002mm, and the cylindricity under the grinding process can be controlled within ≤0.002mm. For the batch production consistency of key dimensions, CPK≥1.67 and 100% full inspection are carried out. This means that every part we produce has extremely high precision, effectively reducing assembly errors between parts and improving the overall performance and stability of the equipment, demonstrating strong competitiveness in the high-end manufacturing field.

3.

Advanced Composite Process Integration

We have integrated a variety of advanced processes to endow parts with excellent performance. In surface treatment, technologies such as chrome plating, blackening, and chemical mechanical polishing (CMP) are used to improve the surface hardness, wear resistance, and finish of parts. Special protection processes such as thermal spray ceramic coatings and three-proof paint coatings enhance the protection ability of parts in harsh environments and extend the service life of parts, meeting the requirements of different industries for parts used in various complex working conditions.

Key Application Areas

Aerospace Field

Aerospace parts have extremely high requirements for accuracy, strength, and reliability. We manufacture key components for aircraft engines. For example, the profile accuracy of compressor blades is controlled within ±0.005mm to ensure the efficient operation of the engine. In terms of aircraft structural parts, the straightness of wing spars is ≤0.05mm/1000mm to guarantee flight safety. From material selection to processing technology, every link strictly follows aerospace standards to ensure the quality of parts without any mistakes.

Automotive Manufacturing Industry

The automotive manufacturing industry requires a large number of high-precision parts. In the powertrain system, the high-pressure common rail injectors we produce have an aperture tolerance controlled within Φ0.12mm±0.002mm to improve fuel injection efficiency. In the three-electric system of new energy vehicles, the coaxiality of the motor housing is ≤0.008mm to ensure stable motor performance. At the same time, in the chassis and safety system, we provide precision parts for braking and steering mechanisms to ensure the driving safety and handling performance of vehicles.

Electronic Equipment Manufacturing Field

Electronic equipment parts tend to be miniaturized and highly precise. We produce camera module brackets for smartphones with a concentricity of ≤0.002mm to improve photo clarity. In semiconductor manufacturing equipment, we process components of lithography machines, and the position accuracy of the projection objective lens mounting base reaches ±0.0005mm, meeting the high-precision requirements of chip manufacturing and helping the electronics industry to continuously innovate and develop.

Technical Capability Matrix

Indicators	Parameters
Highest Machining Precision	Milling ±0.002mm, Grinding ±0.002mm
Typical Surface Roughness	Ra0.2 - 1.6μm (Special surface roughness can be customized)
Batch Production Consistency	CPK≥1.67 (100% full inspection for key dimensions)
Complex Structure Machining	Minimum hole diameter 0.5mm, Depth-diameter ratio 10:1
Monthly Standardized Production Capacity	1 million pieces (precision parts), Emergency orders can be responded within 3 days

Service Process

1.

Requirement Communication and Confirmation

We accept customers' drawings or 3D models (supporting multiple mainstream design software formats). Our professional team communicates deeply with customers to understand key information such as the application scenarios and performance requirements of parts, and conducts comprehensive DFM (Design for Manufacturability) analysis to ensure that the part design meets the manufacturability requirements from the source, reducing production costs and delivery risks.

2.

Process Planning and Development

Based on the results of requirement analysis, combined with equipment and technical advantages, we develop a detailed and scientific process route. In strict accordance with international standards such as ISO 9001:2015, we complete the PPAP document package (including PSW, MSA reports, etc.) to ensure the reliability and stability of the process and provide a solid technical guarantee for part processing.

3.

Pilot Production and Verification

Pilot production is carried out, and samples and full-size inspection reports are delivered. High-precision testing equipment such as coordinate measuring machines and surface roughness testers are used to strictly test the samples. The process is optimized based on the test results to ensure that the part quality meets industry standards and customer requirements, making full preparations for mass production.

4.

Mass Production and Quality Control

In the mass production stage, SPC (Statistical Process Control) is implemented to monitor quality fluctuations in the production process in real-time. An advanced production management system is used to arrange production plans reasonably, ensuring on-time delivery while maintaining stable and consistent part quality to meet the large-scale production needs of customers.

Added Value

Material and Process Consultation

With rich industry experience and professional knowledge, we provide customers with material selection and process optimization suggestions. According to the functional requirements and application environments of parts, we recommend the most suitable materials and assist customers in improving product design to enhance part performance and production efficiency and reduce comprehensive costs.

Supply Chain Collaboration Guarantee

We have a complete supply chain system and establish long-term cooperative relationships with high-quality raw material suppliers to ensure the stable and reliable quality of raw materials. During the production process, through efficient supply chain collaboration, we ensure the timely supply of raw materials, shorten the production cycle, improve customer response speed, and enhance customers' market competitiveness.

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Contact us now, submit your parts manufacturing requirements, and obtain a complete process plan and stepped quotation within 24 hours.

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