Capabilities

Mechanical Manufacturing Capability: Excellent Craftsmanship, Creating Exceptional Quality

Overview

In the field of mechanical manufacturing, we leverage our profound technical expertise, advanced equipment, and professional team to offer comprehensive and high-precision mechanical manufacturing solutions to global customers, demonstrating our strong capabilities in meeting the mechanical manufacturing needs of various industries.

Core Advantages

1.

Advanced Equipment for Precision Machining

We are equipped with a series of advanced processing equipment, providing a solid guarantee for high-precision machining. The Mori Seiki NLX2500 CNC lathe has a maximum swing diameter of Ø400mm, a spindle speed of 3000rpm, a dimensional accuracy of up to ±0.01mm, and a cylindricity error within 0.005mm. It can accurately complete the turning of shaft and disc parts, meeting the stringent requirements for high-precision shaft parts in industries such as aerospace. The Mazak VTC - 20C vertical machining center, with a stroke of 800×500×500mm, a 24T tool magazine, a positioning accuracy of ±0.005mm, a repeat positioning accuracy of ±0.003mm, and a contour machining accuracy within ±0.02mm, excels in the processing of complex boxes and molds, playing a crucial role in the mold manufacturing industry.

2.

Diverse Processes for Superior Quality

The company possesses diverse processing capabilities, covering metal cutting, special processing, and auxiliary processes. In metal cutting, we can meet different accuracy requirements, from basic processing on ordinary lathes to high-precision machining on CNC lathes, milling machines, drilling machines, and grinding machines. In the field of special processing, the Sodick AQ325L wire-cutting machine, with a high-speed wire cutting accuracy of ±0.02mm - ±0.03mm and a low-speed wire cutting accuracy of ±0.005mm - ±0.01mm, can achieve precise cutting of precision molds and irregular parts. The Mitsubishi EA12 electric discharge forming machine, with a dimensional accuracy of ±0.01mm - ±0.02mm, is suitable for processing complex cavities and deep holes. Among the auxiliary processes, the vacuum quenching furnace, with a temperature uniformity of ±5℃, can effectively quench die steel, and the ultrasonic cleaning machine ensures the cleanliness of precision parts, providing a guarantee for subsequent assembly.

3.

Rigorous Inspection for Reliable Quality

We have a complete inspection system and ensure product quality with advanced inspection equipment. The coordinate measuring machine has an accuracy of ±0.003mm and can accurately measure various dimensional parameters. The surface roughness tester has a measurement accuracy of within ±10% for Ra value detection. The Keyence profilometer, with a contour shape accuracy of ±0.001mm and a surface roughness as low as Ra0.01μm, can accurately detect the contours of precision parts. Every link from raw materials to finished products undergoes rigorous inspection to ensure stable and reliable product quality.

Key Application Areas

Aerospace Manufacturing

In the aerospace field, we provide processing services for many key components. For example, in a certain aircraft engine manufacturing project, when processing shaft parts, the Mori Seiki NLX2500 CNC lathe was used to ensure that the high-precision requirements of the shaft parts were met. The dimensional accuracy was controlled within ±0.01mm, and the cylindricity error was less than 0.005mm, effectively improving the performance and reliability of the engine. For aerospace molds, the Mazak VTC - 20C vertical machining center gives full play to its advantages. Its high-precision contour machining ability ensures the mold accuracy, enabling the produced aerospace parts to have precise dimensions and meet the strict standards of the aerospace field.

Mold Manufacturing

Mold manufacturing is one of our advantageous fields. Taking the Sodick AQ325L wire-cutting machine as an example, when processing precision molds for a well-known electronics company, the low-speed wire cutting accuracy reached ±0.005mm, and the surface roughness was Ra0.2μm. The processed molds had high precision and good surface quality, effectively improving the production quality and efficiency of electronic products. At the same time, the Mitsubishi EA12 electric discharge forming machine can achieve a dimensional accuracy of ±0.01mm in the processing of complex cavity molds, meeting the processing requirements of complex mold structures.

Automotive Parts Manufacturing

In the manufacturing of automotive parts, we provide precision parts for key parts of automotive engines and chassis. Using advanced processing equipment and techniques, the shaft parts produced for automotive engines undergo high-precision turning and grinding, with dimensional accuracy and surface quality meeting high standards, improving the power performance and stability of the engine. In the processing of chassis parts, strict dimensional control and quality inspection ensure the reliability of the parts, providing a guarantee for the safe driving of vehicles.

Technical Capability Matrix

Indicators	Parameters
Highest Machining	Precision Turning ±0.01mm, Milling ±0.005mm, Low-speed Wire-cutting ±0.005mm
Typical Surface Roughness	Grinding Ra0.4μm, Low-speed Wire-cutting Ra0.2μm
Batch Production Consistency	CPK≥1.67 (100% full inspection for key dimensions)
Complex Structure Machining	Minimum hole diameter 0.5mm, Depth-diameter ratio 10:1
Monthly Standardized Production Capacity	500,000 pieces (precision parts), Emergency orders can be responded within 5 days

Service Process

1.

Requirement Confirmation

We accept customers' drawings or 3D models (supporting multiple mainstream design software formats). A professional team conducts in-depth DFM (Design for Manufacturability) analysis to ensure the manufacturability of products from the design source. At the same time, we communicate fully with customers to clarify product requirements and quality standards.

2.

Process Development

Based on product requirements and DFM analysis results, a detailed process route is developed. Combining the characteristics of equipment and process experience, the most suitable processing methods and parameters are selected, and complete process documents are prepared to ensure the scientificity and rationality of the processing process.

3.

Pilot Production Verification

Pilot production is carried out, and samples are produced and comprehensively inspected. Detection equipment such as coordinate measuring machines and surface roughness testers are used to strictly inspect the dimensional accuracy and surface quality of samples. The process is optimized and adjusted according to the inspection results to ensure that product quality meets the requirements.

4.

Mass Production Management

During mass production, strict SPC (Statistical Process Control) is implemented to monitor quality fluctuations in the production process in real-time. An advanced production management system is used to arrange production plans reasonably, ensuring on-time delivery while maintaining the stability and consistency of product quality.

Added Value

Technical Support and R&D Cooperation

We have a professional technical team to provide comprehensive technical support to customers. In the product design stage, we offer optimization suggestions; during the production process, we promptly solve technical problems. At the same time, we actively cooperate with customers in R&D to jointly overcome technical difficulties and promote the progress of industry technology.

Supply Chain Integration and Optimization

With rich industry experience and extensive supplier resources, we provide supply chain integration and optimization services to customers. From raw material procurement to parts distribution, we ensure the efficient operation of the supply chain, reducing customers' procurement costs and management costs and improving overall operational efficiency.

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