Kansd Precision Industry Co.,ltd
The aerospace field has extremely high requirements for material surface properties. We apply thermal spray ceramic coatings to aircraft engine components. The coating has a bonding strength of ≥70MPa, effectively improving the high-temperature resistance of the components, enabling them to work stably in high-temperature environments above 1000°C. Anodizing treatment is carried out on aircraft structural parts. The formed oxide film is uniform in thickness, which not only improves corrosion resistance but also enhances surface hardness, ensuring flight safety.
In the automotive manufacturing industry, our surface treatment technologies are widely used in various components. Phosphating treatment is applied to engine blocks. The formed phosphating film has a thickness of 2 - 5μm, improving the wear resistance and corrosion resistance of the engine block and extending the service life of the engine. High-quality painting processes are used for automotive exterior parts. The paint film thickness is controlled between 80 - 120μm, with good gloss and weather resistance, enhancing the overall aesthetics and market competitiveness of the vehicle.
Electronic equipment has strict requirements for the electrical properties, flatness, and cleanliness of material surfaces. We perform electroless nickel-gold plating on printed circuit boards. The nickel layer has a thickness of 3 - 5μm, and the gold layer has a thickness of 0.05 - 0.1μm, effectively improving the conductivity and solderability of the circuit boards. Plasma cleaning technology is used for the packaging housings of electronic chips to remove organic residues on the surface and improve the bonding strength between the housing and the chip, ensuring the stability and reliability of electronic equipment.
Indicators | Parameters |
---|---|
Surface Roughness Control | Minimum Ra0.05μm (Mirror finish) |
Coating Thickness Accuracy | Electroplating layer thickness tolerance ±0.005mm, Thermal spray coating thickness tolerance ±0.02mm |
Hardness Enhancement after Treatment | Chrome plating layer hardness HV800 - 1200, Ion nitriding layer hardness HV900 - 1200 |
Corrosion Resistance Enhancement | Salt spray test can reach more than 1000 hours (for some processes) |
Monthly Treatment Capacity | 500,000 pieces (regular parts), and can be rapidly expanded according to demand |
We communicate deeply with customers to understand in detail the material type, usage environment, performance requirements, and appearance expectations of the parts. This provides a basis for customizing the surface treatment plan. At the same time, we conduct a comprehensive analysis of the part samples or drawings provided by customers to evaluate the feasibility and potential challenges of surface treatment.
Based on the results of requirement analysis, combined with our process advantages and experience, we develop a personalized surface treatment plan for customers. The plan includes process selection, process flow, expected treatment effects, quality control standards, as well as approximate treatment cycles and cost budgets, ensuring that customers have a clear understanding of the entire treatment process.
Before formal mass treatment, samples are first produced for testing and verification. Professional testing equipment such as electron microscopes, spectrometers, and hardness testers are used to comprehensively test the surface quality and performance indicators of the samples to ensure that the treatment effects meet customer requirements. Necessary adjustments and optimizations are made to the process parameters according to the test results.
During mass treatment, operations are carried out strictly in accordance with the established process flow and quality standards. An advanced production management system is used to monitor the production progress and quality in real-time, ensuring that each part can achieve high-quality surface treatment effects. A detailed quality inspection report is attached to each batch of product deliveries, allowing customers to use them with confidence.
We have a professional technical team that provides comprehensive technical support to customers. During the project implementation process, we promptly answer customers' technical questions and assist them in solving potential problems. At the same time, we actively cooperate with customers in R&D to jointly explore new surface treatment processes and application fields, providing strong support for customers' product innovation.
We attach great importance to environmental protection and adopt environmentally friendly processes and materials during surface treatment to reduce the impact on the environment. For example, cyanide-free electroplating processes are used to replace traditional cyanide-containing electroplating, reducing heavy metal pollution. The wastewater and waste gas treatment systems are optimized to ensure compliance with emissions standards. Through these measures, while meeting customer needs, we actively fulfill our social responsibilities and promote the sustainable development of the industry.
Contact us now, submit your material surface treatment requirements, and obtain a customized solution and quotation within 24 hours.
Let's embark on an innovative journey in material surface treatment together!