Overview

In the field of material surface finishes, we leverage cutting-edge technologies, extensive experience, and advanced equipment to endow various materials with new properties and appearances. We meet the diverse requirements of different industries for material surfaces and strive to be the preferred partner for customers in material surface treatment.

Core Advantages

1.

Diverse Treatment Processes

We possess a comprehensive and advanced material surface treatment process system, covering a variety of treatment methods such as electroplating, electroless plating, thermal spraying, surface coating, mechanical polishing, and electrochemical polishing. Each process has been carefully developed and optimized to ensure the best treatment results. For example, in the electroplating process, we can precisely control the coating thickness and composition. The thickness of the chrome plating layer can be accurately controlled between 0.02 - 0.05mm, increasing the surface hardness of the parts to HV800 - 1200, effectively enhancing wear resistance. The thermal spraying process can evenly spray various materials such as ceramics and metals onto the surface of parts to form a coating with a thickness of 0.1 - 0.3mm, greatly improving the service life of parts in high-temperature and high-wear environments.

2.

Precise Process Control

Precise process control is the key during surface treatment. We use advanced automated equipment and accurate testing instruments to monitor and adjust various parameters in real-time during the treatment process. Taking electrochemical polishing as an example, by precisely controlling the current density, electrolyte temperature, and treatment time, the surface roughness can be reduced to below Ra0.05μm, achieving a mirror-like effect. At the same time, the dimensional accuracy of the parts can be controlled within a minimal range, meeting the strict requirements of the high-end manufacturing industry for part surface quality and accuracy.

3.

Customized Solutions

We are well aware that different industries and application scenarios have vastly different requirements for material surface properties. Therefore, we offer customized surface treatment solutions. Based on the specific needs of customers, combined with material characteristics and part usage environments, we tailor the most suitable plan for customers, from process selection, parameter setting to the final treatment effect. For example, for parts in the aerospace field, considering their use in high-vacuum, strong radiation, and extreme temperature environments, we will adopt special surface coating processes to provide excellent corrosion resistance, radiation resistance, and high and low-temperature stability for the parts. For parts of electronic devices, where surface conductivity and insulation are more important, we will select appropriate electroplating or electroless plating processes to meet their electrical performance requirements.

Key Application Areas

Aerospace

The aerospace field has extremely high requirements for material surface properties. We apply thermal spray ceramic coatings to aircraft engine components. The coating has a bonding strength of ≥70MPa, effectively improving the high-temperature resistance of the components, enabling them to work stably in high-temperature environments above 1000°C. Anodizing treatment is carried out on aircraft structural parts. The formed oxide film is uniform in thickness, which not only improves corrosion resistance but also enhances surface hardness, ensuring flight safety.

Automotive Manufacturing

In the automotive manufacturing industry, our surface treatment technologies are widely used in various components. Phosphating treatment is applied to engine blocks. The formed phosphating film has a thickness of 2 - 5μm, improving the wear resistance and corrosion resistance of the engine block and extending the service life of the engine. High-quality painting processes are used for automotive exterior parts. The paint film thickness is controlled between 80 - 120μm, with good gloss and weather resistance, enhancing the overall aesthetics and market competitiveness of the vehicle.

Electronic Equipment

Electronic equipment has strict requirements for the electrical properties, flatness, and cleanliness of material surfaces. We perform electroless nickel-gold plating on printed circuit boards. The nickel layer has a thickness of 3 - 5μm, and the gold layer has a thickness of 0.05 - 0.1μm, effectively improving the conductivity and solderability of the circuit boards. Plasma cleaning technology is used for the packaging housings of electronic chips to remove organic residues on the surface and improve the bonding strength between the housing and the chip, ensuring the stability and reliability of electronic equipment.

Technical Capability Matrix

Indicators Parameters
Surface Roughness Control Minimum Ra0.05μm (Mirror finish)
Coating Thickness Accuracy Electroplating layer thickness tolerance ±0.005mm, Thermal spray coating thickness tolerance ±0.02mm
Hardness Enhancement after Treatment Chrome plating layer hardness HV800 - 1200, Ion nitriding layer hardness HV900 - 1200
Corrosion Resistance Enhancement Salt spray test can reach more than 1000 hours (for some processes)
Monthly Treatment Capacity 500,000 pieces (regular parts), and can be rapidly expanded according to demand

Service Process

1.

Requirement Analysis

We communicate deeply with customers to understand in detail the material type, usage environment, performance requirements, and appearance expectations of the parts. This provides a basis for customizing the surface treatment plan. At the same time, we conduct a comprehensive analysis of the part samples or drawings provided by customers to evaluate the feasibility and potential challenges of surface treatment.

2.

Plan Formulation

Based on the results of requirement analysis, combined with our process advantages and experience, we develop a personalized surface treatment plan for customers. The plan includes process selection, process flow, expected treatment effects, quality control standards, as well as approximate treatment cycles and cost budgets, ensuring that customers have a clear understanding of the entire treatment process.

3.

Sample Production and Verification

Before formal mass treatment, samples are first produced for testing and verification. Professional testing equipment such as electron microscopes, spectrometers, and hardness testers are used to comprehensively test the surface quality and performance indicators of the samples to ensure that the treatment effects meet customer requirements. Necessary adjustments and optimizations are made to the process parameters according to the test results.

4.

Mass Treatment and Quality Monitoring

During mass treatment, operations are carried out strictly in accordance with the established process flow and quality standards. An advanced production management system is used to monitor the production progress and quality in real-time, ensuring that each part can achieve high-quality surface treatment effects. A detailed quality inspection report is attached to each batch of product deliveries, allowing customers to use them with confidence.

Added Value

Technical Support and R&D Cooperation

We have a professional technical team that provides comprehensive technical support to customers. During the project implementation process, we promptly answer customers' technical questions and assist them in solving potential problems. At the same time, we actively cooperate with customers in R&D to jointly explore new surface treatment processes and application fields, providing strong support for customers' product innovation.

Environmental Protection and Sustainable Development

We attach great importance to environmental protection and adopt environmentally friendly processes and materials during surface treatment to reduce the impact on the environment. For example, cyanide-free electroplating processes are used to replace traditional cyanide-containing electroplating, reducing heavy metal pollution. The wastewater and waste gas treatment systems are optimized to ensure compliance with emissions standards. Through these measures, while meeting customer needs, we actively fulfill our social responsibilities and promote the sustainable development of the industry.

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